I had similar problems, when modelling this mouse, as I did modelling the original Logitech mouse. When trying to thicken my surface model I was given 'Minimum Radius of Curvature' error messages, specific to this surface face.
After trying to trouble-shoot the problem by using a Surface Fill>Shell with no success I had to settle for a model with a 0.5mm wall thickness. Although this isn't a realistic thickness for a model the outer surface quality has not been compromised. The model also has no Bad Geometry, unlike my first mouse, which will allow me to model the internal details more effectively.
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